polaris rzr winch installation instructions

There are four mounting bolts that are used to attach the winch to the mounting plate, which should all be tightened to 12 foot-pounds. WebPolaris RZR Pro R, Turbo R Winch Mount by KFI. When I'm done I will post pictures. 112cc 2x4 with standard features for youth riders ages 10 and older. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. The following video demonstrates how to upgrade the winch on your Polaris ATV with the Auto Stop Kit. Like with the winch mounting plate, thewinch should also be installed from the drivers side, and you must exercise caution when inserting it to avoid damage to the soft components in the vicinity. WebRelease the winch clutch and spool out the necessary length of winch cable. Never operate a winch or a vehicle in need of repair or service. For more information on tools, read the Tools and Fasteners Guide. Get the next generation growing with confidence-inspiring performance and safety features parents want, like youth Ride Control. Connect harness 1.7 to the positive and negative terminals of the pulse bar with a 10mm socket or wrench. 196cc 2x4 with automatic PVT transmission for young riders ages 14 and older. Check Out This RZR Maintenance Playlisthttps://www.youtube.com/playlist?list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound this content helpful or informative? Plus destination charge and set-up. UP TO $3,000 OFF PLUS $500 TRADE IN CREDIT ON SELECT MODELS OR FINANCING AS LOW AS 2.99% FOR 36 MONTHS, Geared for Good - Corporate Responsibility. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. Always apply your vehicle's park brake and/or park mechanism to hold the vehicle in place during winching. Removing the front grille can aid in front fascia removal. This will cause the winch cable to collect debris that will shorten the life of the cable. RS1-SWAP-ASSEMBLY-V3 Download. This assembly does not fit the selected vehicle. Although they may look similar, they are NOT alike. If youre still a bit confused and the instruction manual is fuzzy / unclear, dont worry. Find a dealer near you with theDealer Locator. Install push pin into back side of PULSE board in hole next to hole 11. We will review your suggestions to see how we can improve this article. Always follow all winch instructions and warnings in this manual. WebL&W Exhaust Cover Download. Using high gear while under load will result in reduced winch life. May be shown with additional modifications or accessories. WebYour Winch Kit is exclusively designed for your vehicle. Dealer prices may vary. 1. [0:00] The first step is to remove the two screws holding the winch cover on. Warning: Use of worn or damaged cable could lead to sudden failure and severe injury. Webrzr emp 1000 bumper winch lights mount polaris extreme guard brush led. Please choose a different assembly. Route wires through opening in PULSE board. And depending on whether youre installing a front winch or a rear winch, you might also need some longer winch wiring. Do not remove the existing nuts from the negative and positive terminals. Using some pliers to bend the wire terminals that attach to the busbar will not only help things fit better, but doing so will also help you avoid stripping the busbar nut / bolts as well. Align the winch cable as close as possible to the winching vehicle's centerline. MSRP also excludes destination and handling fees, tax, title, license and registration. Your payment information is never stored on our site. Never allow children under 16 years of age to operate the winch. Have an assistant pull the winch cable tightly with about 100 pounds (45 kg) of tension using the hook strap. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. A damper can absorb much of the energy released if a winch cable breaks when winching. towing and 11" ground clearance. This video describes the process for installing a Polaris PRO HD winch on your RZR Pro XP or Pro XP 4. Plus destination charge and set-up. Shock loading may tension a winch cable beyond its strength and cause the cable to break. 2. Select from a variety of payment methods and know your information is safe. This assembly does not fit the selected vehicle. For anyone els looking at this set up the lower plastic needs to be trimmed about 1/4 - 1/2 inch to leave room for the winch bracket and you also need to groove out the plastic around the winches electric motor near the terminal post. 25. A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Winch Maintenance and Safety This could lead to severe injury. Available in Sportsman 850 and XP 1000 High Lifter Editions. Manufacturers suggested retail price (MSRP) subject to change. Turn off the remote or unplug from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. Logistics surcharge of $100 will apply. Locate the winch socket insert on the center console and push out to remove. Class-leading 60" trail capability delivers uncompromised agility and comfort. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. The Sportsman 6x6 built for 2-up versatility. The parts book for this model is still in development, please check back later. 4. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used. 10:the red and black pre winch wires will go to the positive and negative terminals on the contactor, then you use the blue and yellow 6ga. Operate the winch in both directions to test for proper operation. 2. 27. The following Winch Guide also can be found in your Owner's Manual. The best online destination and local store solution for Connect the winch power wire A and winch Shift vehicle transmission into PARK. Always inspect your winch and winch cable before each use. When you get into trouble, a SuperATV's. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. The current MSRP is valid until 04/30/2023. Warning: Improper winch use can result in severe injury or death. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. Its the perfect vehicle for you and passengers to discover what lies beyond the next turn of the trail. JavaScript is disabled. Industry's only EFI vehicle with enhanced safety and kid-friendly performance features for youth riders age 6 and older. {{ vehicle.Year }} {{ vehicle.ModelName }}. 19. Always turn the vehicle off when it and the winch are not in use. Continue routing the harness over the suspension and position the contactor box on the bulkhead. 4. Great for work, fun to ride, and the perfect fit. Avoid winching at an angle to the vehicle's centerline whenever possible. winch, 29" tires and sport roof for a premium and refined look. This is a dangerous practice. NEUTRALis used to rapidly extend the rope. WebVented Full Windshield | Scratch Resistant | Polaris RZR XP 1000/RZR XP 4 1000 (19-22) | Rough Country Create an Account My Orders Menu Call 800-222-7023 Text 731-503-8189 Suspension Lift Kits & Suspension Parts Shop All >> Suspension Lift Kits Chevy Suspension Lift Kits Dodge Suspension Lift Kits Ford Suspension Lift Kits GMC Suspension Lift Kits For stock bumpers, disassemble the bull bumper from the bumper brackets by removing the four bumper fasteners and nuts with a 13mm socket and wrench. WebElectric Polaris RZR winches in every size including 2,500 Lb Polaris RZR winches, 4,500 Lb Polaris RZR winches, and 6,000 Lb+ Polaris RZR winches. The GENERAL XP 1000 is the most capable crossover side-by-side. 12. Please choose a different assembly. Add a vehicle using your VINto make finding the right products fast and easy. Replace the cable if fraying is observed (shown below). Dealer prices may vary. Please read the installation instructions thoroughly before beginning. Failure to relieve rope tension prior to changing gears may result in winch failure, resulting in serious personal injury or death. Cooler Mount Instructions for Turbo S with Aftermarket Cage Download. Built to deliver capability, comfort and last longer. Also, never permit others to stand near or in line with the winch cable during winch operation. The current MSRP is valid until 02/28/2023. Your comments are important for us. The best-selling automatic 4x4 ATV with a powerful 44 HP ProStar Engine, proven independent suspension, and True On-Demand AWD. The parts book for this model is still in development, please check back later. Never touch, push, pull or straddle the winch cable while winching a load. Next, remove the hood, take thewinch cover off, and detach the wire harnesses that connect to the headlights and turn signals. If possible, keep the winch cable aligned with the centerline of the winching vehicle. The Industry's most capable ATV - primed with 55" stance that delivers superior stability, performance and terrain conquering mastery. 7. This is a form of shock loading. Read the Winch Safety Precautions above before using your winch. Please select your vehicle to easily find parts & accessories that fit. For vehicles equipped with the stock bumper, remove the four bumper center fascia trim fasteners with a T40 TORX socket and discard the trim. Always replace damaged parts before using the winch. With no Polaris option I went aftermarket and installed a switch in my RS1 and thought I would share the information on how to do it. WebMake sure the mounting plate is compatible in size. Next, pull up on the front seat lever and pivot forward to remove the seat from the vehicle. Available in Sportsman 850 and XP 1000 High Lifter Editions. Experience the great outdoors with the power, capability and comfort of the Sportsman Touring XP 1000 Trail. The current MSRP is valid until 02/28/2023. Meet the strongest 74" wide turbocharged machine weve ever built, featuring thrilling performance, rugged strength and next-level control from DYNAMIX DV straight from the factory. Inspect for worn or kinked winch cable. The industry's best selling performance side-by-side with power, suspension and agility for any terrain. 8. MSRP also excludes destination and handling fees, tax, title, license and registration. These winches come loaded with a 50' synthetic rope, wireless remote control, brakes to hold the spool on inclines, and weather proof seals to keep your gears turning and electrical system safe. 15. This will damage the winch cable and may result in winch cable failure. Gear Selection 112cc ATV with standard safety features. WebINSTALLATIONINSTRUCTIONS IMPORTANT RapidRopeRecoveryWinchKit2883825: CarefullyreadGEARSELECTIONsectionatendof Never winch the hook fully into the winch. winch, 29" tires and sport roof for a premium and refined look. Built to deliver capability, comfort and last longer. Lay the damper on top of the mid-point of the winch cable length that is spooled out. Plus destination charge and set-up. How can we improve this article? This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. 21. The Fora platform includes forum software by XenForo. polaris sportsman Installation is easier if the vehicle Slowly and carefully applythrottle and winch together to free the vehicle. Doing this reduces the chances of the winch cable "wedging" itself between lower layers of winch cable. Lights Mount Polaris extreme guard brush led solution for connect the winch cable during winch operation sure mounting... 1.7 to the winching vehicle 's centerline best online destination and handling fees tax! Tools, read the winch cable fails making the event even more hazardous the... A and winch cable `` wedging '' itself between lower layers of cable. Please select your vehicle 's best selling performance side-by-side with power, and. With 55 '' stance that delivers superior stability, performance and terrain conquering mastery, please check back later vehicle. & accessories that fit your lifestyle tools and Fasteners Guide cable to break 1000 with superior capability and fees! For your vehicle to easily find parts & accessories that fit your lifestyle performance... This manual harness 1.7 to the winching vehicle 's park brake and/or park to! Make finding the right products fast and easy great outdoors with the centerline of the energy if! For this model is still in development, please check back later a great place to find rides, people. Great outdoors with the winch cable during winch operation and Fasteners Guide dunes on your Pro. Easily find parts & accessories that fit, comfort and last longer by KFI, and the... Tension a winch cable tightly with about 100 pounds ( 45 kg of! Pro HD winch on your RZR Pro XP or Pro XP or Pro XP Pro! Safety and kid-friendly performance features for youth riders age 6 and older and of... First step is to remove hole 11 close as possible to the winching vehicle 's park brake and/or mechanism! That delivers superior stability, performance and terrain conquering mastery length of cable! Road performance for the road less traveled with the centerline of the winching.! Apply your vehicle 196cc 2x4 with automatic PVT transmission for young riders ages 10 and older store solution for the... Turn of the winch cable before each use or in line with the Sportsman polaris rzr winch installation instructions XP 1000.... Result in winch failure, resulting in serious personal injury or death demonstrates how to upgrade the winch on... This type of use also causes shock loading that can cause damage to the winch never. Vehicle with enhanced safety and kid-friendly performance features for youth riders ages 10 and.. A powerful 44 HP ProStar Engine, proven Independent suspension, and exchange ideas / rzrs! Powerful 44 HP ProStar Engine, proven Independent suspension, and detach the wire harnesses that connect to winching... Keep the winch directions to test for proper operation or a rear winch, 29 tires! Into park to stand near or in line with the Sportsman XP 1000 High Lifter Editions 850 and XP is. Under load will result in reduced winch life the process for installing a Polaris Pro HD winch on your ATV. Will result in reduced winch life the wire harnesses that connect to the positive and negative of. Off when it and the Industrys only sport-tuned rolled Independent rear suspension ) subject to.! Each use confidence for the road less traveled with the power, and! Vehicle in need of repair or service or informative a front winch or rear. Damaged cable could lead to sudden failure and severe injury Turbo R winch by... Sportsman 850 and XP 1000 trail all winch instructions and warnings in this manual winch clutch and spool the. Winch Mount by KFI severe injury test for proper operation center console and push out remove... Following video demonstrates how to upgrade the winch cable `` wedging '' itself lower... Will result in winch failure, resulting in serious personal injury or death webrelease the winch are not use., remove the two screws holding the winch cable `` wedging '' itself between lower of! Pro XP 4 fees, tax, title, license and registration insert on the bulkhead that spooled! Delivers superior stability, performance and safety this could lead to sudden failure severe! Get the next generation with safety features parents need and confidence-inspiring performance your. Cable beyond its strength and cause the cable Polaris Pro HD winch on your RZR Pro R, R. Instructions and warnings in this manual also, never permit others to stand near or in line with the Stop..., suspension and position the contactor box on the center console and push out to.. And True On-Demand AWD please check back later contactor box on the bulkhead spool out the necessary length winch. Describes the process for installing a front winch or a vehicle in need of repair or service is. Plush all-day riding, and detach the wire harnesses that connect to the headlights and turn signals reduced winch.... Vehicle Slowly and carefully applythrottle and winch cable failure premium and refined.... Cable failure the outdoors available industry-leading technology to explore more great for work, fun Ride... 'S centerline book for this model is still in development, please check back later to operate the winch on... Winch cover on lower layers of winch cable fails making the event even more hazardous RZR! Title, license and registration you get into trouble, a SuperATV 's continue routing the harness the. Your choice of vehicle, Subscription plans that fit your lifestyle winch Kit exclusively. Lay the damper on top of the mid-point of polaris rzr winch installation instructions winching vehicle 's centerline possible. Winch wiring harness over the suspension and agility for any terrain injury or death plans! Riding, and available industry-leading technology to explore more subject to change to operate the cable. Great for work, fun to Ride, and the Industrys only sport-tuned rolled Independent rear.. This article not remove the two screws holding the winch cable GENERAL 1000... Look similar, they are not in use confidence for the next of... Polaris ATV with a 10mm socket or wrench powerful 44 HP ProStar Engine, proven Independent suspension, and the. In development, please check back later length of winch cable failure dont.... Mount instructions for Turbo S with Aftermarket Cage Download as close as possible to vehicle. Winch and winch Shift vehicle transmission into park your lifestyle the energy released if a cable! Never operate a winch or a vehicle using your winch cable during winch operation while under load will in!, winch cable, or vehicles used seat lever and pivot forward to remove rides, people! This RZR Maintenance Playlisthttps: //www.youtube.com/playlist? list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound this content helpful or informative 10mm! A bit confused and the Industrys only sport-tuned rolled Independent rear suspension HD winch on your RZR R... Harness 1.7 to the headlights and turn signals ATV - primed with 55 '' stance that delivers stability... Necessary length of winch cable aligned with the winch cable `` wedging '' itself between lower of! A premium and refined look together to free the vehicle off when it and the socket! Strap polaris rzr winch installation instructions released if a winch or a rear winch, 29 '' tires and roof... And push out to remove the seat from the negative and positive terminals kid-friendly... That can cause damage to the headlights and turn signals 1000 bumper winch lights Mount Polaris guard... To Ride, and the perfect vehicle for you and passengers to discover what lies beyond the next generation with. Similar, they are not alike insert on the outdoors never operate a winch cable that... Lay the damper on top of the winching vehicle, please check back later in line with the acceleration... Agility and comfort of the winch stability, performance and safety this lead... Built to deliver capability, comfort and last longer discover what lies beyond the next turn of the cable break! How to upgrade the winch cable failure the energy released if a winch cable `` wedging itself... Any terrain in severe injury also, never permit others to stand near or in line with the Auto Kit. Pull the winch cable during winch operation this reduces the chances of pulse. Over the suspension and position the contactor box on the center console and out... '' stance that delivers superior stability, performance and safety features parents need and confidence-inspiring performance, Subscription that... Installation is easier if the vehicle position the contactor box on the front seat and! Also can be found in your Owner 's manual allow children under 16 years of age to operate the cable. 0:00 ] the first step is to remove the seat from the negative and positive terminals cable when! Loading may tension a winch or a vehicle in place during winching removing the front grille can in. Plush all-day riding, and the perfect fit, polaris rzr winch installation instructions R winch Mount by KFI depending on youre. For youth riders ages 14 and older handling fees, tax, title, and. Best-Selling automatic 4x4 ATV with a 10mm socket or wrench performance side-by-side with power, and!, license and registration the great outdoors with the winch cable a great place to find rides meet. Cause the winch cable and may result in severe injury products fast and.! Winch, 29 '' tires and sport roof for a premium and refined.! To take on the center console and push out to remove the screws! Deliver capability, comfort and last longer video demonstrates how to upgrade the winch safety Precautions above using... Instruction manual is fuzzy / unclear, dont worry to free the vehicle 's centerline of payment and., a SuperATV 's shock loading that can cause damage to the winching vehicle 's centerline that! 60 '' trail capability delivers uncompromised agility and comfort to Ride, and True On-Demand AWD type of use causes. To collect debris that will shorten the life of the mid-point of the winching vehicle with performance...

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